Colorful board structure and manufacturing method thereof

ABSTRACT

The present invention discloses a colorful board structure comprising a transparent substrate, an adhesive layer, a three-dimensional painted layer and a protective layer. The three-dimensional painted layer includes at least one colored layer and at least one transparent stacking layer including at least one raised part. The aforementioned colorful board structure is made of a multi-layer structure, and has the advantages of enhancing the stereoscopic effect of the pattern and the color expression. In addition, a manufacturing method of the colorful board structure is also disclosed.

CROSS REFERENCE TO RELATED APPLICATIONS

The present application is a divisional application of U.S. patentapplication Ser. No. 16/569,651, filed on Sep. 12, 2019, which claimspriority to Taiwan Patent Application No. 107142805, filed on Nov. 29,2018, the content of which is incorporated herein by reference in itsentirety.

TECHNICAL FIELD

The present invention relates to a colorful board structure andmanufacturing method thereof, particularly, to a colorful boardstructure and manufacturing method which can strengthen thethree-dimensional sense of pattern and color performance throughmultiple levels structure.

BACKGROUND OF RELATED ARTS

Among the existing painted decorations, take art glass (with glass asthe base of decorations) as an example, they generally include art glassornaments with different processing methods, such as hot-melt glass,patch glass, screen printing glass and coating (painting) glass.However, the above artistic glasses have various drawbacks.

The disadvantage of hot-melt glass is that it needs high energyconsumption. Generally speaking, it needs at least 900° C. hightemperature to deform the base glass to show three-dimensional effect.In the process of hot-melt glass processing, as the temperature is notproperly controlled, the thickness of the glass after hot-melt will beuneven; and as air enters carelessly during heating, it is likely tocause seam in the glass such that the finished product is easy to crack.

Patch glass is made by glass blocks with various shapes, patterns andcolors adhered to the surface of the base glass by an adhesive materialto show its artistic effect. However, it exists drawback that thedecorated glass blocks are easy to fall off after adhesive materialaging.

Screen printing glass can create effects of one-plate with one color andmulti-colors registration, but its color is dull and the processing iscomplicated. Painted glass is only applicable to cabinet door and otherindoor decoration due to lack of transmission of primer pigments, andits development is relatively limited.

SUMMARY

To resolve the drawbacks of the prior arts, the present inventiondiscloses a colorful board structure and manufacturing method which canstrengthen the three-dimensional sense of pattern and color performancethrough multiple levels structure. The colorful board structure includesa transparent substrate, an adhesive layer, a three-dimensionalcolor-painted layer and a protection layer.

The present transparent substrate is a glass substrate. The adhesivelayer is covered on the transparent substrate to form a planar surface.The three-dimensional color-painted layer is formed on the planarsurface of the adhesive layer. The three-dimensional color-painted layerincludes at least one transparent banked layer and at least one coloringlayer. The protection layer is covered on the three-dimensionalcolor-painted layer to form the colorful board structure. Across-linking agent is added into the adhesive layer to enhance theadhesion between the adhesive layer and the three-dimensionalcolor-painted layer.

The method for fabricating the above-mentioned colorful board structurecomprises the followings. Firstly, the step (a) is performed, providinga transparent substrate, in which material of the transparent substrateis selected from a material with high light transmittance such as glass.Next, in the step (b), it performs a process of covering an adhesivelayer on the transparent substrate to form a planar surface, andhardening the adhesive layer.

Subsequently, in the step (c), it performs a process of covering athree-dimensional color-painted layer on the adhesive layer, wherein thethree-dimensional color-painted layer includes at least one transparentbanked layer and at least one coloring layer, and each of the at leastone transparent banked layer includes at least one raised part. Finally,in the step (d), it performs a process of covering a protective layer onthe three-dimensional color-painted layer to form the colorful boardstructure.

Embodiments of the invention are illustrated by way of example, and notby way of limitation, in the figures of the accompanying drawings inwhich like reference numerals refer to similar elements.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A illustrates a schematic diagram of a colorful board structureaccording to first embodiment of the present invention.

FIG. 1B illustrates a schematic diagram of a colorful board structureaccording to second embodiment of the present invention.

FIG. 2 illustrates a schematic diagram of a colorful board structureaccording to third embodiment of the present invention.

FIG. 3 illustrates a flow chart of manufacturing the colorful boardstructure according to one embodiment of the present invention.

FIG. 4A illustrates a schematic diagram of a colorful board structureaccording to fourth embodiment of the present invention.

FIG. 4B illustrates a schematic diagram of a colorful board structureaccording to fifth embodiment of the present invention.

FIG. 5 illustrates a schematic diagram of a colorful board structureaccording to sixth embodiment of the present invention.

FIG. 6 illustrates a flow chart of manufacturing the colorful boardstructure according to another embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

In order to understand the technical features and practical efficacy ofthe present invention and to implement it in accordance with thecontents of the specification, hereinafter, preferred embodiments of thepresent invention will be described in detail with reference to theaccompanying drawings.

Firstly, please refer to FIG. 1A, it illustrates a schematic diagram ofa colorful board structure according to the first embodiment of thepresent invention. As shown in FIG. 1A, the colorful board structure 100a in this embodiment includes a transparent substrate 110, an adhesivelayer 120, a three-dimensional color-painted layer 130 and a protectionlayer 140.

Material of the transparent substrate 110 can be selected from sapphire,glass (SiO₂), quartz, ceramic, epoxy, acrylate, polyimide, zinc oxide(ZnO), aluminum nitride (AlN), silicon carbide (SiC), or a material withhigh light transmittance. Moreover, although the above materials can beapplied to the transparent substrates 110, the glass substrate is themost prominent for the transparent substrate 110 which have thefunctions of fireproof and chemical resistance. Therefore, the followingimplementation will be explained on the basis of the glass substrate.

In addition, at least one magnetic material can be added into thetransparent substrate 110, which can be either hard magnetic material(permanent magnetic material) or soft magnetic material. Aftermagnetization by external magnetic field, hard magnetic material canretain a portion or most of the original magnetization direction evenunder a considerable reverse magnetic field. Hard magnetic materials aremainly classified into three types of alloys, ferrites and intermetalliccompounds. Among them, alloys include casting, sintering or processingalloys; the casting alloys include AlNi (Co), FeCr (Co), FeCrMo, FeAlCor FeCo (V) (W), the sintered alloys include Re-Co (Re indicates rareearth elements), Re-Fe, AlNi (Co) or FeCrCo, and the processing alloysinclude FeCrCo, PtCo. MnAlC, CuNiFe or AlMnAg. The main component offerrite is MO. 6Fe₂O₃, M represents Ba, Sr, Pb or SrCa, LaCa, othercomposite components. The intermetallic compound is mainly representedby MnBi.

The adhesive layer 120 is coated on the transparent substrate 110 toform a planar surface 122. If the thickness of the adhesive layer 120 isnot uniform, it is likely to cause adhesion incomplete or mottling ofthree-dimensional color-painted layer 130. The surface state contactedby the three-dimensional color-painted (painting) layer 130 will affectits adhesion ability. Therefore, if the surface of the adhesive layer120 is uneven after the process of coating, it will seriously affect theadhesion ability of the three-dimensional color-painted layer 130.

In some embodiment, material of the adhesive layer 120 may choose ureaformaldehyde (UF) resin, phenolic-formaldehyde (PF) resin, rubber, epoxyresin, polyvinyl acetate (PVAc) or the combination thereof. In thepreferred embodiment, the material of the adhesive layer 120 ispolyvinyl acetate. The material of the adhesive layer 120 depends on thematerial of the transparent substrate 110 and the three-dimensionalcolor-painted layer 130.

The three-dimensional color-painted layer 130 of the present embodimentis mainly formed on the planar surface 122 of the adhesive layer 120.Furthermore, the three-dimensional color-painted layer 130 is spraypainting on the adhesive layer 120 through a digital inkjet printingmachine.

It should be noted that the three-dimensional color-painted layer 130 ofthe present embodiment includes a transparent banked layer 132 and acoloring layer 134 formed on the transparent banked layer 132, and thetransparent banked layer 132 has at least one raised part 132 a.Specifically, the digital inkjet printing machine is used to spray atransparent material on the planar surface 122 of the adhesive layer 120according to a stereo structure of the three-dimensional (stereo)pattern set by the computer (application program) to form thetransparent banked layer with at least one raised part 132 a (that is,the stereo structure). In addition, after the spraying process of thetransparent banked layer 132, the digital inkjet printing machine spraysa pigment on the transparent banked layer 132 according to a patterncolor (distribution) of the three-dimensional pattern to form thecoloring layer 134. Thus, the pattern presented by the three-dimensionalcolor-painted layer 130 has the effect of three-dimensional relief. Asthe drop height of each raised part 132 a on the transparent bankedlayer 132 is changed, the pattern with hierarchical sense and rich colorcan be produced.

Material of the transparent banked layer 132 can be polyurethane paint,natural lacquer paint or epoxy resin, as well as transparent materialssuch as urea formaldehyde (UF) resin, phenol-formaldehyde (PF) resin,rubber, epoxy resin or polyvinyl acetate (PVAc) which is selected by theadhesive layer 120. The present invention does not limit the material ofthe transparent banked layer 132 as long as the three-dimensionalcolor-painted layer 130 have the same visual and tactile effects as therelief pattern.

The pigment applied in the coloring layer 134 may be water-based ink,oil-based ink, non-permeable ink or permeable ink, and the presentinvention should not be limited to these. Among them, the oil-based inkis preferred in this embodiment.

A cross-linking agent can also be added into the adhesive layer 120 ofthe present embodiment to enhance the adhesion between the adhesivelayer 120 and the three-dimensional color-painted layer 130. Thecross-linking agent is selected from isocyanate series compounds, epoxyseries compounds, amine series compounds or peroxide, which can bechosen according to the different materials of the adhesive layer 120and the three-dimensional color-painted layer 130. The function of thecross-linking agent is to increase the chemical bonding ability betweenthe adhesive layer 120 and the three-dimensional color-painted layer130. The cross-linking agent is to cross-link the main chain moleculesof materials, so that multiple linear molecules are bonded with eachother to form covalent bonds or ionic bonds and cross-link them to benetwork structures, thereby improving the adhesion between the adhesivelayer 120 and the three-dimensional color-painted layer 130.

Finally, the protection layer 140 is covered on the three-dimensionalcolor-painted layer 130 to form the color-painted substrate (colorfulboard) structure 100 a of the present embodiment.

In addition, the transparent substrate 110 of the present embodimentincludes four sides, and the protection layer 140 or the adhesive layer120 can completely cover the four sides of the transparent substrate110. Thus, the color-painted substrate structure 100 a will be morerobust based-on this embodiment, and it can prevent from cracking ordamage caused by impacting in the process of handling or disassemblingthe color-painted substrate structure 100 a.

In this embodiment, a material of the adhesive layer 120 or theprotective layer 140 may be polyurethane paint, natural lacquer paint orepoxy resin. Furthermore, in some embodiments, the adhesive layer 120 orthe protective layer 140 may also contain hardening agent orcross-linking agent. For example, the adhesive layer 120 may be mixedwith a specific proportion of the cross-linking agent (e.g. 10-40%weight percentage) which will precipitate in the adhesive layer due todifferent density. The mixing of the adhesive layer 120 and thecross-linking agent of the present embodiment can be carried out byspraying, digital spraying, screen printing, mask spraying or scraperplanar coating, etc.

In the treatment of the adhesive layer 120 and the protection layer 140,due to involving in hardening, as the adhesive layer 120 or theprotection layer 140 contains a hardening agent, a light hardening agentor a thermal hardening agent can be selected according to the practicalrequirements. The physical properties of optical effect of hardenedpolyurethane paint, natural lacquer paint or epoxy resin depend on thecomposition and proportion of hardening agent.

Subsequently, please refer to FIG. 1B, it illustrates a schematicdiagram of the color-painted substrate structure according to oneanother embodiment of the present invention. In this embodiment, thecolor-painted substrate structure 100 b includes a transparent substrate110, an adhesive layer 120, a three-dimensional color-painted layer 130and a protective layer 140. The difference from the color-paintedsubstrate structure 100 a in the first embodiment of the presentinvention (refer to FIG. 1A) is that the spraying sequence of thecolor-painted layer 134 and the transparent stack layer 132 is oppositein the three-dimensional color-painted layer 130 of the presentembodiment.

The three-dimensional color-painted layer 130 of the present embodimentincludes a coloring layer 134 and a transparent banked layer 132 formedon the coloring layer 134, and the transparent banked layer 132 has atleast one raised part 132 a. Specifically, a digital inkjet printingmachine is used to spray a pigment onto a planar surface 122 of theadhesive layer 120 to form a coloring layer 134 according to a stereostructure of the three-dimensional (stereo) pattern set by the computer(application program). In addition, after the spraying process of thecoloring layer 134, the digital inkjet printing machine sprays a pigmenton the coloring layer 134 according to a stereo structure of thethree-dimensional pattern to form the transparent banked layer 132 withat least one raised part 132 a (that is, the stereo structure). Thus,the pattern presented by the three-dimensional color-painted layer 130has the effect of three-dimensional relief. As the drop height of eachraised part 132 a on the transparent banked layer 132 is changed, thepattern with hierarchical sense and rich color can be produced.

Finally, the protection layer 140 is also covered on thethree-dimensional color-painted layer 130, which forms the color-paintedsubstrate structure 100 b of the present embodiment.

In addition, please refer to FIG. 2, which is a schematic diagram of thecolor-painted substrate structure according to the third embodiment ofthe present invention. In this embodiment, the color-painted substratestructure 100 c also includes a transparent substrate 110, an adhesivelayer 120, a three-dimensional color-painted layer 130 and a protectivelayer 140. The difference between the color-painted substrate structure100 a, 100 b (referring to FIGS. 1A and 1B) in the first and secondembodiment of the present invention is that there are a plurality ofcoloring layers 134 and a plurality of transparent banked layers 132 inthe three-dimensional color-painted layer 130 of the present embodiment,and each of the plurality of coloring layers 134 interlaces for stackingwith each of the plurality of transparent banked layers 132.

In the three-dimensional color-painted layer 130 of the presentembodiment, the three-dimensional color-painted layer 130 is stacked inorder by a transparent banked layer 132, a coloring layer 134, atransparent banked layer 132 and a coloring layer 134, and eachtransparent banked layer 132 has at least one raised part 132 a. Thestacking height (number of layers) can be adjusted according to theuser's demands. In other embodiments, the three-dimensionalcolor-painted layer 130 can also be stacked in order by a first coloringlayer 134, a first transparent banked layer 132, a second coloring layer134 and a second transparent banked layer 132 (not shown), and eachtransparent banked layer 132 has at least one raised part 132 a.Similarly, the stacking height (number of layers) can also be adjustedaccording to practical applications. The effect of stacking multipletransparent banked layers 132 and coloring layers 134 is that thestacking of multiple coloring layers 134 with different color canimprove the color performance of the color-painted substrate, while thetransparent banked layer 132 formed above or below the coloring layer134 can effectively increase the stereoscopic sense of the substrate andmake the pattern on the color-painted substrate more vivid.

In the first embodiment and the second embodiment (FIG. 1A, FIG. 1B), atleast one optical material can be added to the transparent banked layer132 and the protection layer 140 of the color-painted substratestructure. The at least one optical material can be quantum dotmaterial, photoluminescence material, fluorescent material or thecombination thereof, so that the color-painted substrate structure ofthe present invention has luminescent effect.

Specifically, the quantum dot material includes optical core, inorganicligand layer and water-oxygen barrier layer. The optical core can bequantum dots made of semiconductor materials, such as II-VI groupquantum dots (CdSe or CdS), III-V group quantum dots ((Al, In, Ga)P,(Al, In, Ga)As or (Al, In, Ga)N), II-VI group quantum dots (CdSe/ZnS)with shell-core structure, III-V group quantum dots (InP/ZnS) withshell-core structure, and non-spherical II-V group quantum dots(ZnCdSeS) with alloy structure, or the combination thereof.

The inorganic ligand layer is coated on the surface of the optical core,and the inorganic ligand layer contains at least one silicon oxide(SiO_(x)) material. In this preferred embodiment, the thickness of thesilicon oxide (SiO_(x)) material is between 1 nanometer (nm) and 1000nanometer, such as 10 to 100 nanometers. The silicon oxide (SiO_(x))material can be silicon dioxide (SiO₂) or silicon oxide (SiO). It shouldbe noted that the light output efficiency from at least one quantum dotwill not be reduced, the loss of ligand of the quantum dot can bereduced and the quantum efficiency be improved as silicon dioxide (SiO₂)with high transmittance is used. At the same time, it can preventphotooxidation of quantum dots.

In addition, in the quantum dot material, a surface of the inorganicligand layer is coated with an oxygen-water barrier layer. Theoxygen-water barrier layer includes of a stacking layers structurehaving at least one metal oxide, which is stacked in an irregulararrangement. This can effectively reduce the poor dispersion of thenanostructure of the quantum dots (optical core) in the cured polymermaterials due to the inorganic ligand layer. The at least one metaloxide is titanium oxide (IiO₂), zinc oxide (ZnO), alumina (AlO_(x)) orthe combination thereof.

Fluorescent material includes inorganic fluorescent material or organicfluorescent material. The inorganic fluorescent material includesaluminate fluorescent powder (such as LuYAG, GaYAG, YAG), silicatefluorescent powder, sulfide fluorescent powder, nitride fluorescentpowder, fluoride fluorescent powder, potassium fluosilicate (KSF)containing tetravalent manganese ions, etc. The organic fluorescentmaterial includes single-molecule structure, multi-molecule structure,oligomer or polymer. The fluorescent material consists of main crystal,coactivator (sensitizer) and activator. The fluorescent material can beyellow, blue, green, orange, red or the combination thereof, such asyellow-orange and red-yellow nitride fluorescent powder. The material ofthe fluorescent material is selected from organic fluorescent powder,fluorescent pigment, inorganic fluorescent powder, radioactive elementor the combination thereof.

Please also refer to FIG. 3, which is a flowchart of the method forfabricating the colorful board structure (color-painted substratestructure) according to the first to third embodiments of the presentinvention.

As shown in FIG. 3, it illustrates the fabrication method of thecolor-painted substrate structures 100 a and 100 b of the first to thirdembodiments of the present invention (referring to FIG. 1A, FIG. 1B andFIG. 2). Firstly, a transparent substrate 110 is provided by executingthe step (a). Material of the transparent substrate 110 can be selectedfrom sapphire, glass (SiO₂), quartz, ceramic, epoxy, acrylate,polyimide, zinc oxide (ZnO), aluminum nitride (AlN), silicon carbide(SiC) or material with high transmittance. Then, in the step (b), anadhesive layer 120 is coated on the transparent substrate 110 to form aplanar surface 122 and hardened by a curing (hardening) process. Thecuring (hardening) process in the step (b) can be performed by a lighthardening or heat hardening in which curing agent is added into theadhesive layer 120. After hardening of the adhesive layer, the step (c)is executed, in which a three-dimensional color-painted layer 130 iscoated on the adhesive layer 120. The three-dimensional color-paintedlayer 130 comprises at least one transparent banked layer 132 and atleast one coloring layer 134, in which each transparent banked layer 132has at least one raised part 132 a.

In the step (c), the color and pattern of three-dimensionalcolor-painted layer 130 can be obtained by spraying according to user'ssetting, and the spraying sequence and number of layers of thetransparent banked layer 132 and the coloring layer 134 can also be setaccording to user's requirements. For example, the transparent bankedlayer 132 with at least one raised part (relief part) 132 a is sprayedon the planar surface 122 of the adhesive layer 120, and then thecoloring layer 134 is sprayed on the transparent banked layer 132, whichwill make the color and pattern of the three-dimensional color-paintedlayer 130 more stereo and eye-catching (i.e. the color-painted substratestructure 100 a of the first embodiment); as the coloring layer 134 issprayed on the planar surface 122 of the adhesive layer 120, and thenthe transparent banked layer 132 with at least one raised part (reliefpart) 132 a is sprayed on the coloring layer 134, it can prevent thecoloring layer from falling off when the user touches the color-paintedsubstrate (i.e. the color-painted substrate structure 100 b of the firstembodiment). In other embodiments, the three-dimensional color-paintedlayer 130 may also be formed by stacking in order of a coloring layer134, a transparent banked layer 132, a coloring layer 134 and atransparent banked layer 132.

Subsequently, the step (d) is performed for covering a protective layer140 on the three-dimensional color-painted layer 130 to complete thefabrication of the color painting substrate structures 100 a and 100 baccording to the first and second embodiments of the present invention.The configuration of the protection layer 140 can be change according tothe pattern of the three-dimensional color-painted layer 130. Forexample, the protection layer 140 is formed on the raised part of thethree-dimensional color-painted layer 130 (i.e. the raised part 132 a ofthe transparent banked layer) to highlight the hierarchical sense of thethree-dimensional color-painted layer 130. Moreover, the protectionlayer 140 can fill the depression area of the three-dimensionalcolor-painted layer 130 such that the protection layer 140 and theraised part of the three-dimensional color-painted layer 130 (i.e. theraised part 132 a of the transparent banked layer) have an identicallevel to produce a planar layer with different effect. In addition, theprotective layer 140 of the present embodiment has the functions ofwaterproof, chemical resistance, scratch resistance andanti-ultraviolet. It is helpful to keep bright and non-fading of thestereo pattern presented by the three-dimensional color-painted layer130.

Furthermore, at least one the transparent banked layer 132 and theprotection layer 140 includes at least one optical material, which maybe a quantum dot material, a noctilucent material, a fluorescentmaterial or the combination thereof. The optical material can be formedon the surface of at least one the transparent banked layer 132 or theprotection layer 140 by a liquid atomizer, or doping in at least one thetransparent banked layer 132 or the protection layer 140, or by a spincoating process and a photolithography process to cover the opticalmaterial on at least one the transparent banked layer 132 or theprotection layer 140 to obtain a specific pattern of the opticalmaterial deposition.

In addition to the first and second embodiments mentioned above, thebase of the color-painted substrate structure of the present inventioncan also use a metal substrate. Referring to FIG. 4A, it illustrates thecolor-painted substrate structure of the fourth embodiment of thepresent invention. As shown in FIG. 4A, the color-painted substratestructure 200 a of the fourth embodiment comprises a metal substrate210, an adhesive layer 220, a three-dimensional color-painted layer 230and a protective layer 240.

The metal substrate 210 as the base can be selected from gold (Au),silver (Ag), copper (Cu), iron (Fe), aluminum (Al), stainless steel orgalvanized steel sheet and other metal materials. It can also mix metalswith different characteristics or their alloys in the manufacturingprocess to increase the wear resistance of the metal substrate 210. Inaddition, a surface treatment layer can be formed on the surface of themetal substrate 210 by means of scraping, cutting or electroplating. Thesurface treatment layer has a planar surface, concave and convex (raisedpart) surface, a glossy surface, a matte surface or the combinationthereof.

In addition, at least one magnetic material can be added to the metalsubstrate 210. The magnetic material can be either hard magneticmaterial (permanent magnetic material) or soft magnetic material.

The adhesive layer 220 is coated on the metal substrate 210 to form aplanar surface 222. Because the surface of the metal substrate 210 mayhave been processed to form a concave-convex surface treatment layer,the thickness of the adhesive layer 220 coated on the metal substrate210 should be higher than that of all the surface treatment layers toform the planar surface 222. If the thickness of the adhesive layer 220is not uniform, it is likely to cause incomplete or mottled of thethree-dimensional color-painted layer 230. The surface state contactedby the three-dimensional color-painted layer 230 will affect itsadhesion ability. Therefore, if the surface of the adhesive layer 220 isuneven in the process of coating, it will seriously affect the adhesionability of the three-dimensional color-painted layer 230.

The adhesive layer 220 may be selected in this embodiment as ureaformaldehyde (UF) resin, phenolic-formaldehyde (PF) resin, rubber, epoxyresin, polyvinyl acetate (PVAc) or the combination thereof. In thepreferred embodiment, the material of the adhesive layer 120 ispolyvinyl acetate, and the material of the adhesive layer 120 depends onthe material of the metal substrate 210 and the three-dimensionalcolor-painted layer 230, which is not limited by the present invention.

The three-dimensional color-painted layer 230 of the present embodimentis mainly formed on the planar surface 222 of the adhesive layer 220.Furthermore, the three-dimensional color-painted layer 230 is sprayed onthe adhesive layer 220 through a digital spray printer.

It should be noted that the three-dimensional color-painted layer 230 ofthe present embodiment includes a banked layer 232 and a coloring layer234 formed on the banked layer 232, and the banked layer 232 has atleast one raised part 232 a. Specifically, the digital inkjet printingmachine is used to spray a material of the banked layer 232 on theplanar surface 222 of the adhesive layer 220 according to a stereostructure of the three-dimensional (stereo) pattern set by the computer(application program) to form the banked layer with at least one raisedpart 132 a (that is, the stereo structure). In addition, after thespraying process of the banked layer 232, the digital inkjet printingmachine sprays a pigment on the banked layer 232 according to a patterncolor (distribution) of the three-dimensional pattern to form thecoloring layer 234. Thus, the pattern presented by the three-dimensionalcolor-painted layer 230 has the effect of three-dimensional relief. Asthe drop height of each raised part 232 a on the banked layer 232 ischanged, the pattern with hierarchical sense and rich color can beproduced.

Material used in the banked layer 232 is a white coating formed byopaque white paint or transparent clear polishing paint, or the bankedlayer 232 is a clear polishing paint layer. When white paint is used toform a white coating on the banked layer 232, the coloring layer 234sprayed on the white coating will be lighter than that of the coloringlayer 234 without spraying on the white coating, and the effect issimilar to that of extinction or matte. Also, a clear polishing paint(i.e. bright paint) such as water-based polyurethane polyester paint andoil-based polyurethane paint, natural lacquer or epoxy resin are used onthe banked layer 232 to form a clear polishing paint coating, which canincrease the color and brightness of color-painted substrates, and it isnot easy to leave fingerprint or dirt mark when finger is applied.

The pigment used in the coloring layer 234 can be water-based ink,oil-based ink, non-permeable ink or permeable ink, and the presentinvention does not be limited to these. The oil-based ink is used inthis embodiment.

A cross-linking agent can also be added into the adhesive layer 220 ofthe present embodiment to enhance the adhesion between the adhesivelayer 220 and the three-dimensional color-painted layer 230. Thecross-linking agent is selected from isocyanate series compounds, epoxyseries compounds, amine series compounds or peroxide, which can bechosen according to the different materials of the adhesive layer 220and the three-dimensional color-painted layer 230. The function of thecross-linking agent is to increase the chemical bonding ability betweenthe adhesive layer 220 and the three-dimensional color-painted layer230. The cross-linking agent is to cross-link the main chain moleculesof materials, so that multiple linear molecules are bonded with eachother to form covalent bonds or ionic bonds and cross-link them to benetwork structures, thereby improving the adhesion between the adhesivelayer 220 and the three-dimensional color-painted layer 230.

Finally, the protective layer 240 is covered on the three-dimensionalcolor-painted layer 230, which forms the color-painted substratestructure of the present embodiment for 200 a.

In addition, the metal substrate 210 of the present embodiment can alsoinclude four sides, and the above-mentioned protective layer 240 or theadhesive layer 220 can completely cover the four sides of the metalsubstrate 210. Accordingly, the color-painted substrate structure 200 aof the present embodiment will be more robust, which can preventcracking or damage of the color-painted substrate structure caused byimpact in the process of handling or disassembly.

In this embodiment, a material of the adhesive layer 220 or theprotective layer 240 may be polyurethane paint, natural lacquer paint orepoxy resin. Furthermore, in some embodiments, the adhesive layer 220 orthe protective layer 240 may also contain hardening agent orcross-linking agent. For example, the adhesive layer 220 may be mixedwith a specific proportion of the cross-linking agent (e.g. 10-40%weight percentage) which will precipitate in the adhesive layer 220 dueto different density. The mixing of the adhesive layer 220 and thecross-linking agent of the present embodiment can be carried out byspraying, digital spraying, screen printing, mask spraying or scraperplanar coating, etc.

In the following, please refer to FIG. 4B, it illustrates a schematicdiagram of a color-painted substrate structure of the fifth embodimentof the present invention. In this embodiment, the color-paintedsubstrate structure 200 b also includes a metal substrate 210, anadhesive layer 220, a three-dimensional color-painted layer 230 and aprotective layer 240. The difference from the color-painted substratestructure 200 a in the third embodiment of the present invention(referring to FIG. 4A) is that the spraying sequence of the coloringlayer 234 and the banked layer 232 is different in the three-dimensionalcolor-painted layer 230 of this embodiment.

The three-dimensional color-painted layer 230 of this embodimentincludes a banked layer 232 and a coloring layer 234 formed on thebanked layer 232, and the banked layer 232 has at least one raised part232 a. Specifically, the digital inkjet printing machine is used tospray a pigment material on the planar surface 222 of the adhesive layer220 according to color and stereo structure of the three-dimensional(stereo) pattern set by the computer (application program) to form thecoloring layer 234. In addition, after the spraying process of thecoloring layer 234, the digital inkjet printing machine sprays amaterial on the coloring layer 234 according to the stereo structure ofthe three-dimensional pattern to form the banked layer 232 with at leastone raised part 232 a (that is, the stereo structure). Thus, the patternpresented by the three-dimensional color-painted layer 230 has theeffect of three-dimensional relief. As the drop height of each raisedpart 232 a on the banked layer 232 is changed, the pattern withhierarchical sense and rich color can be produced.

Finally, the protective layer 240 is covered on the three-dimensionalcolor-painted layer 230, which forms the color-painted substrate 200 bof the present embodiment.

In addition, please refer to FIG. 5, it illustrates a schematic diagramof the color-painted substrate structure according to the sixthembodiment of the present invention. In this embodiment, thecolor-painted substrate structure 200 c also includes a transparentsubstrate 210, an adhesive layer 220, a three-dimensional color-paintedlayer 230 and a protective layer 240. The difference between thecolor-painted substrate structure 200 a and 200 b (referring to FIGS. 4Aand 4B) of the above embodiments of the present invention is that thethree-dimensional color-painted layer 230 of the present embodimentincludes a plurality of color-painted layers 234 and a plurality ofbanked layer 232, each of the plurality of color-painted layers 234 andplurality of banked layer 232 can interlace for stacking with eachother.

In the three-dimensional color-painted layer 230 of the presentembodiment, the three-dimensional color-painted layer 230 is stacked inorder by a banked layer 232, a coloring layer 234, a banked layer 232and a coloring layer 234, and each banked layer 232 has at least oneraised part 232 a. The stacking height (number of layers) can beadjusted according to the user's demands. In other embodiments, thethree-dimensional color-painted layer 230 can also be stacked in orderby a first coloring layer 234, a first banked layer 232, a secondcoloring layer 234 and a second banked layer 232 (not shown), and eachbanked layer 232 has at least one raised part 232 a. Similarly, thestacking height (number of layers) can also be adjusted according topractical applications. The effect of stacking multiple banked layers232 and coloring layers 234 is that the stacking of multiple coloringlayers 234 with different color can improve the color performance of thecolor-painted substrate, while the banked layer 232 formed above orbelow the coloring layer 234 can effectively increase the stereoscopicsense of the substrate and make the pattern on the color-paintedsubstrate more vivid.

At least one optical material can be added to the clear polishing paintlayer (banked layer 232) and the protective layer 240 of thecolor-painted substrate structure in the fourth to sixth embodiment. Theat least one optical material can be a quantum dot material, aluminescent material, a fluorescent material or the combination thereof,which further makes the color-painted substrate structure of the presentinvention have a luminescent effect.

Please also refer to FIG. 6, it illustrates a flowchart of thefabrication method of the color-painted substrate structure according tothe fourth to sixth embodiments of the present invention.

As shown in FIG. 6, it illustrates the fabrication method of thecolor-painted substrate structures 200 a and 200 b of the fourth tosixth embodiments of the present invention (referring to FIG. 4A, FIG.4B and FIG. 5). Firstly, a metal substrate 210 is provided by executingthe step (a). Material of the metal substrate 210 can be selected fromgold (Au), silver (Ag), copper (Cu), iron (Fe), aluminum (Al), stainlesssteel or galvanized steel sheet and other metal materials. Then, in thestep (b), an adhesive layer 220 is coated on the metal substrate 210 toform a planar surface 222 and hardened by a curing (hardening) process.The curing (hardening) process in the step (b) can be performed by alight hardening or heat hardening in which curing agent is added intothe adhesive layer 220. After hardening of the adhesive layer, the step(c) is executed, in which a three-dimensional color-painted layer 230 iscoated on the adhesive layer 220. The three-dimensional color-paintedlayer 230 comprises at least one banked layer 232 and at least onecoloring layer 234, in which each banked layer 232 has at least oneraised part 232 a.

In the step (c), the color and pattern of three-dimensionalcolor-painted layer 230 can be obtained by spraying according to user'ssetting, and the spraying sequence and number of layers of the bankedlayer 232 and the coloring layer 234 can also be set according to user'srequirements. For example, the banked layer 232 with at least one raisedpart (relief part) 232 a is sprayed on the planar surface 222 of theadhesive layer 220, and then the coloring layer 234 is sprayed on thebanked layer 232, which will make the color and pattern of thethree-dimensional color-painted layer 230 more stereo and eye-catching(i.e. the color-painted substrate structure 200 a of the fourthembodiment); as the coloring layer 234 is sprayed on the planar surface222 of the adhesive layer 220, and then the banked layer 232 with atleast one raised part (relief part) 232 a is sprayed on the coloringlayer 234, it can prevent the coloring layer from falling off when theuser touches the color-painted substrate (i.e. the color-paintedsubstrate structure 200 b of the fifth embodiment). In otherembodiments, the three-dimensional color-painted layer 230 may also beformed by stacking in order of a coloring layer 234, a banked layer 232,a coloring layer 234 and a banked layer 232.

Subsequently, the step (d) is performed for covering the protectivelayer 240 on the three-dimensional color-painted layer 230 to completethe fabrication of the color-painted substrate structures 200 a and 200b according to the fourth and fifth embodiments of the presentinvention. The configuration of the protection layer 240 can be changeaccording to the pattern of the three-dimensional color-painted layer230. For example, the protection layer 240 is formed on the raised partof the three-dimensional color-painted layer 230 (i.e. the raised part232 a of the banked layer) to highlight the hierarchical sense of thethree-dimensional color-painted layer 230. Moreover, the protectionlayer 240 can fill the depression area of the three-dimensionalcolor-painted layer 230 such that the protection layer 240 and theraised part of the three-dimensional color-painted layer 230 (i.e. theraised part 232 a of the banked layer) have an identical level toproduce a planar layer with different effect. In addition, theprotective layer 240 of the present embodiment has the functions ofwaterproof, chemical resistance, scratch resistance andanti-ultraviolet. It is helpful to keep bright and non-fading of thestereo pattern presented by the three-dimensional color-painted layer230.

Furthermore, the banked layer 132 and the protection layer 140 includesat least one optical material, which may be a quantum dot material, anoctilucent material, a fluorescent material or the combination thereof.The optical material can be formed on the surface of at least one thebanked layer or the protection layer by a liquid atomizer, or doping inat least one the banked layer or the protection layer, or by spincoating process and photolithography process to cover the opticalmaterial on at least one the banked layer or the protection layer toobtain a specific pattern of the optical material deposition.

As is understood by a person skilled in the art, the foregoing preferredembodiments of the present invention are illustrated of the presentinvention rather than limiting of the present invention. It is intendedto cover various modifications and similar arrangements included withinthe spirit and scope of the appended claims, the scope of which shouldbe accorded the broadest interpretation so as to encompass all suchmodifications and similar structure. While the preferred embodiment ofthe invention has been illustrated and described, it will be appreciatedthat various changes can be made therein without departing from thespirit and scope of the invention.

What is claimed is:
 1. A colorful board structure, comprising: atransparent substrate; an adhesive layer formed on said transparentsubstrate; a three-dimensional color-painted layer formed on saidadhesive layer, wherein said three-dimensional color-painted layerincludes at least one transparent banked layer and at least one coloringlayer, and each of said at least one transparent banked layer includesat least one raised part; and a protection layer covered on saidthree-dimensional color-painted layer; wherein the at least one raisedpart matches with certain pigment of the at least one coloring layer,determining by same stereo pattern; wherein the stereo pattern comprisesa stereo structure and a pattern color; wherein the at least one raisedpart is determined by the stereo structure and the certain pigment ofthe at least one coloring layer is determined by the pattern color;wherein the at least one raised part and the certain pigment of the atleast one coloring layer are printed by a digital inkjet printer.
 2. Thestructure of claim 1, wherein said at least one transparent banked layeris formed on said at least one coloring layer or said at least onecoloring layer is formed on said at least one transparent banked layer.3. The structure of claim 1, wherein said at least one transparentbanked layer interlaces for stacking with said at least one coloringlayer.
 4. The structure of claim 1, wherein said transparent substrateincludes a magnetic material.
 5. The structure of claim 1, wherein saidat least one transparent banked layer and said protective layer includeat least one optical material.
 6. The structure of claim 5, wherein saidat least one optical material includes a quantum dot material, aluminescent material, a fluorescent material or the combination thereof.7. The structure of claim 1, wherein a cross-linking agent or ahardening agent is added into said adhesive layer.
 8. A method forfabricating a colorful board structure, comprising: (a) providing atransparent substrate; (b) covering an adhesive layer on saidtransparent substrate to form a planar surface, and hardening saidadhesive layer; (c) covering a three-dimensional color-painted layer onsaid adhesive layer, wherein said three-dimensional color-painted layerincludes at least one transparent banked layer and at least one coloringlayer, and each of said at least one transparent banked layer includesat least one raised part; and (d) covering a protective layer on saidthree-dimensional color-painted layer; wherein the at least one raisedpart matches with certain pigment of the at least one coloring layer,determining by same stereo pattern; wherein the stereo pattern comprisesa stereo structure and a pattern color; wherein the at least one raisedpart is determined by the stereo structure and the certain pigment ofthe at least one coloring layer is determined by the pattern color;wherein the at least one raised part and the certain pigment of the atleast one coloring layer are printed by a digital inkjet printer.
 9. Themethod of claim 8, wherein, in said step (c), said at least onetransparent banked layer is formed on said at least one coloring layeror said at least one coloring layer is formed on said at least onetransparent banked layer.
 10. The method of claim 8, wherein said atleast one transparent banked layer and said protective layer include atleast one optical material.
 11. The method of claim 10, wherein said atleast one optical material is formed on said at least one transparentbanked layer and said protective layer by a liquid atomizer or a spincoating process.
 12. The method of claim 10, wherein said at least oneoptical material includes a quantum dot material, a luminescentmaterial, a fluorescent material or the combination thereof.